AI Copilot for
Floor Management
AI Copilot for day-to-day floor management, for supervisors making real-time decisions on the shopfloor.
Rheo’s real-time metrics and remote visibility have equipped us with the tools we need to stay proactive and connected as a team. From monitoring operations to tackling issues collaboratively, Rheo has streamlined our processes and enhanced team alignment.
With Rheo, having the ability to analyze video footage, we are able to increase machine utilization and improve process cycle times by quickly pinpointing and eliminating bottlenecks. Since implementation, we have seen improvements in throughput, and have identified opportunities to utilize the system to improve safety and quality as well. It is helping develop our operations leaders to think lean.
Aside from the significant improvements in Cost Savings and Customer Satisfaction, Rheo improves the day-to-day work experience across the organization, from the Executive to the Line Operator.
Rheo's AI Powered
Shop Floor
Traditionally
In a typical manufacturing setup, day-to-day situations on the shop floor are dynamic, with many variables to control.
For example, product build schedules can change, material availability may vary, operator train levels can change, machines may experience down time.
This requires Supervisors to have Real-Time visibility in order to prioritize, adapt and respond to situations.
With Rheo
Rheo captures data from Rheo Edge Devices like cameras, sensors, etc and seamlessly integrates with Existing data sources such as documents, excel sheets, PDFs, etc. The complex data is translated to real-time AI-powered dashboards and action recommendations that supervisors can use to manage the Line.
What makes it unique?
Rheo’s Floor Management module offers a single point interface for all Line functions like Operations, Improvements, Training, Quality, Safety, and Maintenance.
Having a system that is “always on” allows leaders to review activity in multiple locations with directional prompts indicating best opportunities. The time to identify and define what could be chronic detractors becomes minimal, making the remediation and recovery even more timely.
Features
Connected
Cameras
Connected cameras capture the workstation area and the surrounding events. The 360° view gives a clear picture of the events and allows the supervisors to act in Real-Time.
Multi-Modal
Data Capture
Event data is captured from multiple data sources such as cameras or paper stacks, to get a holistic picture of the Line’s current status in Real-Time.
Real Time
Dashboards
Rheo’s video enabled dashboards are customizable, easy-to-understand and updated in Real-Time allowing Supervisors to improve their response times.
Video
playback
The video timeline feature gives Supervisors access to videos of all events/episodes that are root cause taggable, providing clarity and evidence.
Automated Hourly Goals
and Notifications
Generate hourly goals which can adapt to the Real-Time changes to the Line. This helps supervisors easily identify hours won or lost and respond in real time with the help of video-enabled notifications.
Generate
Playbooks
Dynamically generate playbooks for various product types that are run on the line by optimally moving subtasks and number of operators across workstations for various product types.
Real-Time
Job Assignment
Get recommendations on assigning Operators to specific workstations across the Line based on Operator training levels, training recency and operator performance.
Action
Recommendations
O-Rheo generates Action Recommendations based on events in real time.
AI Capabilities 
Rheo’s AI oracle, O-Rheo helps Supervisors manage the Line in real time with automated actions and recommendations. Automating time-consuming tasks coupled with Action Recommendations promotes bias-to-action and increases speed of response to events on the Line.
Floor Management Benefits
Transform the way you manage your shopfloor with Rheo’s AI-powered features.
Action Recommendations
Real-Time Dashboards
Playbooks
360 Degree Visibility
Multi-Modal Data Capture
Video Playback
Line Balancing
Here is what our clients have to say
Learn how our customers use Rheo to reduce time, effort and costs to boost productivity.
When we first started our journey with the RHEO AI system, our main intent was to track and improve production flow. Little did we know that the capabilities of the system provided so much more. One year on and Rheo has become an integral part of our entire operation, and we are just getting started! From production tracking to training development, the system continues to deliver for our team. The support from the Rheo team is world class and our partnership with them will continue to help lead us to the next level in manufacturing.
Rheo has paid for its investment many times over already. Its changed the way we approach problems and solve them. Our response times are quicker, teams collaborate more seamlessly and decisions are backed by data.
Rheo has become a foundational tool for Operational Excellence in our facility. Its ability to scale and standardize processes quickly has been a game changer, helping us drive measurable improvements with greater speed and efficiency
RHEO has been a game-changer for our manufacturing Operations. The Real-Time Dashboard and actionable insights have significantly improved our decision-making, while the rapid improvement tools have streamlined our ability to experiment and optimize processes.
Rheo has empowered our team to make data-driven decisions that drive continuous improvement. It is quickly becoming an essential tool in optimizing our Operations!
RHEO is transforming the way we train. The more I use this system, the more I like it. Our trainers have been especially enthusiastic about the tablet-based scoring system. It allows us to spend less time on administrative tasks and more time on the floor. The skills matrix makes it easy for trainers and supervisors to track training progress.
We are using Rheo to develop our training courses, and the experience has been outstanding. The platform offers many tools that streamline course creation and allow us to integrate videos and quizzes to boost engagement. Their support team and the resources provided are essential in ensuring our courses meet their learning objectives.
Rheo has changed the way Operators and Supervisors view Training. Apart from the obvious benefits, it is now seen as a tool for skill building and career development.
Rheo’s Real-Time metrics and remote visibility have equipped us with the tools we need to stay proactive and connected as a team. From monitoring Operations to tackling issues collaboratively, Rheo has streamlined our processes and enhanced team alignment.
Rheo a next-generation artificial intelligence (AI) system, delivers extraordinary plant results. Delivering Real-Time fact-based results with unlimited technology. With Rheo technology my teams are performing at levels never before envisioned with Continuous improvements in Safety, Quality, and Production.
Integrating Rheo into our manufacturing Operations has been a groundbreaking enhancement. The AI-driven camera system has given us Real-Time visibility into our production lines, allowing us to identify inefficiencies and optimize workflows like never before.
RHEO is perfect for video. It offers powerful upload and storage capabilities combined with the capacity to incorporate quizzes, and interactive content, making learning more engaging and effective.
Having a system that is “always on” allows leaders to review activity in multiple locations with directional prompts indicating best opportunities. The time to identify and define what could be chronic detractors becomes minimal, making the remediation and recovery even more timely.
Aside from the significant improvements in Cost Savings and Customer Satisfaction, Rheo improves the day-to-day work experience across the organization, from the Executive to the Line Operator.
What I like the most about RHEO is its unparalleled customization. Unlike other software applications, you can create your own Production and Virtual Gemba Dashboards tailoring them to your best convenience, configure them for effortless data visualization and on-the-go analysis, including live-updated aggregations of Audits performed using RHEO tablets right on the line – so handy! – with an ability to review each step with video recordings.
Rheo is a comprehensive solution for Industrial and Continuous Improvement Engineers, providing built-in tools to analyze workflows, optimize processes and create standard work – fundamental to any continuous improvement journey. Driven by a strong customer-centric approach, the company focuses of innovation and enhancing its platform to be the ultimate resource for Lean organizations striving for operations excellence.
The translation feature is perfect for our multilingual workforce. RHEO allows us to create and deliver training content in multiple languages effortlessly, ensuring that all employees receive high-quality instruction regardless of language.
When we first started our journey with the RHEO AI system, our main intent was to track and improve production flow. Little did we know that the capabilities of the system provided so much more. One year on and Rheo has become an integral part of our entire operation, and we are just getting started! From production tracking to training development, the system continues to deliver for our team. The support from the Rheo team is world class and our partnership with them will continue to help lead us to the next level in manufacturing.